I. The deficiencies of the existing production process management methods:
Inefficient
2. Reliability cannot be guaranteed
3. Only result information, no process information
4. Cannot conduct quality traceability
5. It is difficult to mine valuable information to guide future production plans
6. Waste paper and pollute the environment
Second, RichonWIP production process management system:
RichonWIP production process management system is used to track, collect, analyze and optimize the production process of the garment industry, improve production efficiency and reduce operating costs; this system has the following characteristics:
1. Provide automated means for information systems to obtain real-time data;
2. Improve management efficiency;
3. Accurate piece count pay;
4. Safe and reliable;
5. Production bottleneck analysis and alarm;
6. Product quality traceability;
7. Cost savings
8. Realize lean production and punctual production;
Third, terminal equipment introduction:
The production process management system uses the Richon-ST01 acquisition terminal to automatically collect production process data; this terminal has the following characteristics:
â— Automatic collection of multiple information data in the production process;
â— Automatically complete network networking;
â— Automatically monitor network connection status;
â— Offline status can also complete all work;
Fourth, the network system introduced:
The network structure of our production process management system is divided into three layers:
1. Acquisition terminal network (used to connect data acquisition terminals on the production line);
2. Richon Field Network (used to connect each production line device manager);
3. Business network (used to transfer field data to the management network);
Has the following advantages:
1. Layered design to ensure system reliability and data security;
2. Choose the most suitable network structure to ensure the highest cost performance;
3. Distributed computing to reduce the load on office networks and computer systems;
4. Standard design to facilitate network monitoring and error location;
Fifth, software system introduction:
RichonWIP production process management system can run independently, and can also be integrated with the company's original or future ERP system; the main functions are:
1. Production information management centered on customer orders
2. The data analysis function centered on the production process data;
3. Production forecasting and analysis centered on historical data;
4. Piece-rate/payroll centered on employee management;