Dongfeng Johnson Controls Seating Co., Ltd. is a Sino-U.S. joint venture. The US is the world's top 500 enterprise Johnson Controls Johnson Controls. The Chinese company is the second-ranked Dongfeng Motor Company in the industry. Currently, it is mainly supported by Dongfeng Nissan Passenger Vehicle Co., Ltd., Dongfeng Motor Co., Ltd. Production of seats, and production of automotive parts such as foam and mechanical parts. The company strictly follows the United States Johnson Controls’ globally-controlled BOS (Business Operation System), which manages and operates, and uses 6sigma and lean manufacturing tools to continuously enhance the company’s overall competitiveness and continuously improve its quality, technology, service, and cost. Exceeds the customer's growing expectations.
The company's production lines and major customers are located in Huadu District, Guangzhou Automobile Industry Park. The company adopts a zero-stock, lean and on-time production model. After the completion of the final process, the product is sent directly to the customer's assembly line, which has very strict requirements on the quality and delivery of the goods.
Before the implementation of the MES system, the company produced exactly according to the order and its order, and how much was produced on the same day. Moreover, the production data was recorded using different media such as computer forms and paper. The production cycle was also controlled by experience, so passive production The model caused waste of resources, production uncertainty and discontinuity, production data query cumbersome and statistical difficulties, the product can not be traced effectively, and more serious is if you can not deliver on time, cause customer dissatisfaction and in minutes The huge fine.
The company decided to build an MES manufacturing execution system to achieve fine production to meet the above challenges. At the beginning of 2007, the MES construction team was set up. The company's leaders were in command, experts, management and production departments were selected to select MES manufacturers.
In 2007, after inspections, program evaluations and multiple rounds of elections, the company selected the MF-MES manufacturing execution system of Guangzhou Wanyou Software. It is believed that Wanyou Software has rich experience in manufacturing informatization and there are dozens of successful cases. Second, it has a deep understanding of the auto parts industry, especially seat manufacturing. Third, it has an efficient and professional implementation and service team.
Wanyou Software and Dongfeng Johnson Co., Ltd. together overcome many difficulties, improved and optimized the production process, integrated and integrated a number of automated control equipment, almost all the processes to implement the production of real-time automatic recording and data acquisition, information technology, manufacturing The pattern covers all the technological processes, and workers have changed dramatically from the beginning of resistance to the subsequent dependence on MES.
The company’s leaders said that our selection is completely correct with Wanyou MF-MES manufacturing execution system!
Here we apply Dongfeng Johnson's evaluation at the first anniversary of the successful implementation of MF-MES:
优化 The production process was optimized, and the working time and workload of the process were refined.
MF MF-MES makes production transparent, and management personnel do not need to run up and down frequently.
è®¢å• Order production, on-time, fixed-point and quantitative delivery.
é›†æˆ Integrated many automation equipments, automatic command control and data acquisition, and control information is no longer an island.
总体 Overall, equipment utilization is more efficient, staffing arrangements are more reasonable, performance assessment is more accurate, and production efficiency is greatly improved.